Certificate in Preventive and Predictive Maintenance

Methodology:
- Interactive course including lectures, case studies, and technical teaching methods.
- Discussions related to various industries and implementation challenges.
Course Objectives:
By the end of the course, participants will be able to:
- Develop, implement, and supervise preventive and predictive maintenance programs.
- Apply the latest technologies and management methods from leading facilities and maintenance management practices.
- Improve maintenance effectiveness using advanced techniques and methods to save time, money, and resources.
- Prevent equipment failures and work on improving overall equipment effectiveness and reliability.
- Reduce downtime and increase enterprise profitability.
Target Audience:
This course is designed for maintenance managers, engineers, supervisors, and planning engineers. It is also suitable for those working in operations, engineering, purchasing/materials departments who want to understand how the quality and function of maintenance affect their departments and the organization’s goals.
Program Content:
- Overview of Maintenance
- What is maintenance?
- Building a best-in-class asset record.
- Formulating maintenance policies.
- Setting maintenance standards and resource allocation.
- Implementing maintenance strategies.
- Common Issues in the Organization
- Lack of accountability.
- Resource-level issues.
- Insufficient or repetitive information requests.
- Importance of allocating time for daily logging.
- Maintaining technical history.
- Regular review of key performance indicators.
- Introduction to Asset Management
- Definitions of asset management according to ISO 55000.
- Assets and asset systems.
- Different stages of the asset lifecycle.
- Asset management decisions and improvement.
- Understanding goals, costs, critical factors, and risks.
- Computerized Maintenance Management System (CMMS)
- CMMS setup.
- Assigning criticality level SCE.
- Critical production.
- Non-critical.
- Equipment classification and tagging.
- Definition of asset recording systems.
- Goods packages.
- Equipment assignment.
- Assigning key work centers.
- Center cost (centers).
- Benefits of Bill of Materials (BOMs).
- Work Identification and Request
- Work preparation: what is required and why.
- Assigning equipment to the correct level.
- Prioritization – benefits of using priority technique.
- Obtaining the required best-in-class information through corrective maintenance – ordering predictive maintenance (CM-PM).
- Roles and responsibilities for work preparation.
- Work Planning and Estimation
- Reviewing past history and benefits of work planning.
- Allocating resources and correct hours.
- Assigning materials using Bill of Materials (BOMs).
- Assigning external resources with or without Service Level Agreements (SLAs).
- Considering building relationships between activities within work order processes.
- Pre-scheduling based on priority – setting priorities.
- Work Scheduling and Execution
- Considerations when setting up a rolling schedule.
- Aligning activities to include inputs from other departments before or after work.
- Resource leveling through resource availability.
- How dates and priorities impact scheduling.
- Creating and approving a 7 to 14-day forward-looking schedule.
- Importance of publishing scheduled activities for 7 to 14 days.
- 30, 60, and 90-day meeting activities.
- The role of daily writing in improving schedule control.
- Dealing with emergent work and its impact on the schedule.
- Considering Non-Routine Maintenance (EOM) to control high corrective maintenance expenses.
- Standard routine procedure instructions.
- Toolbox.
- Importance of executing audit work.
- Quality Opinion Reporting
- Benefits of opinion reporting and maintaining technical history.
- Reviewing previous technical events and approving them.
- Maintaining technical history – importance of pre-work preparation for future work.
- Reviewing meetings – what is useful and where improvements can be made.
- Completion and Work Monitoring
- Updating future maintenance plans and asset records based on technical history
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